top of page
ADE Spray

The industry’s leading 

WATER TRUCK SPRAY SYSTEM for haul road dust suppression

Transform your water truck operations with ADE SPRAY – a spray system ensuring optimal safety and optimal water efficiency

Engineered for unmatched performance and precision, ADE SPRAY is the mining industry’s most advanced water truck spray system, purpose-built to deliver superior dust suppression, enhanced safety and maximum operational efficiency.

Mining truck water spray system

​Designed to seamlessly integrate with any water truck fleet

Whether you're upgrading an existing fleet or equipping new builds, ADE SPRAY delivers the performance, intelligence and reliability that today’s mining operations demand. Need a retrofit spray system ...  we can supply or install to your specific requirements.

ADE SPRAY combines precise water control, simple user inputs and customisable autonomous functionality to improve haul road conditions and dust management like no other system on the market.

​With a market-leading high-flow water pump, ADE SPRAY enables trucks to operate at speeds of up to 55 km/h, keeping pace with haul traffic while delivering consistent and effective water coverage over large areas. This means less downtime, more ground covered and significant improvements in productivity and safety.

At the heart of ADE SPRAY, is its innovative spray head group – engineered to maintain accurate water delivery across the full speed range of the truck. This intelligent control ensures optimal safety on ramps, corners and intersections, where overwatering or underperformance can pose serious risks.

Mining truck water spray system

ADE SPRAY is backed by our commitment to innovation, reliability and local support

ADE Spray

Why it leads the market ...

Superior dust suppression across all terrains and truck speeds

Unrivalled efficiency by covering more ground in less time with reduced water usage

Significant cost savings through improved water management and fuel efficiency

Enhanced operational safety especially on ramps and intersections

A set and forget system allowing the driver to focus on driving and ensuring optimal water usage

New tank integration with leading tank manufacturers for seamless fitment

Compatible with all mining truck OEMs and available as a retrofittable solution

Fleet Management System and Autonomous Haulage System integration for future-ready operations

ADE Spray

Our core products ...

ADE SPRAY 4.0

Intelligent metered water truck spray system

Our flagship product boasts intelligent controls and autonomous functionality to adjust water flow automatically to vehicle speed.

ADE SPRAY Basic 4S

Water truck spray system

A cost effective entry point system with upgradeable pathways available, as operational needs scale.

Advanced CABIN CONTROLS for water trucks

Take full control of your water truck operations with the most intuitive and technologically advanced cabin control system in the industry.

Advanced PUMP CONTROL system for water trucks

The hydraulic pump control system is seamlessly integrated to match OEM specifications, ensuring compatibility and easy installation​.

DELUGE SPRAY
for water trucks

  • Forward or rear facing water cannons and high-performance nozzles with water and foam induction capability

  • Rear mounted deluge sprays

  • Nozzles capable of 3% additive induction as standard (variable / controlled with the addition of an ADE Autodose system)

  • Stainless steel constructed foam / additive tanks

SPRAY BARS
for water trucks

ADE can custom-build spray bars to specifications of the water tank.

Mining truck water spray system
ADE Spray

Optimal dust suppression

Optimal water usage

Optimal safety

4.0

ADE SPRAY 4.0
Intelligent metered spray system

Our flagship product boasts intelligent controls and autonomous functionality which adjusts water flow automatically to vehicle speed ... once set, the operator can simply focus on safe driving!

The ADE SPRAY 4.0 intelligent metred spray system is customisable with a range of additions including stainless steel or galvanised componentry on a number of critical items!

​It provides variable metered water delivery for optimal dust suppression and optimal water usage for haul road safety.

Key features and benefits ...

Water flow range of 180 - 3800 Lpm

(per spray bank)

The in-cab interface is a digital display multifunction controller

Capable of strip spray, spot spray (GPS distance based) and zig zag patterning

Spray heads can be reconfigured to spay adjacent to the water tanker in the form of a 'batter' spray

8 stage multiport spray heads to suit all watering conditions:

  • 8m width fan pattern supplied allowing up to 16m of road coverage in a single pass

  • 4 and 15m width fans upgrade if required

Inclusions ...

Robust 6” ISO water pump with close coupled hydraulic vane motor

Hydraulic oil return filter and hydraulic motor control manifold (allowing variable pump speed control)

L and R spray banks with aluminium spray heads (with direct mounted hydraulic control valves and water tank sensor)

System control cabinet that houses control PLC’s for greater protection from water Ingress

Modular harnessing that allows for quick and easy replacement of individual components if needed

4S
Background

ADE SPRAY Basic 4S
Spray system

Cost effective entry point system, with upgradeable pathways available as operational needs scale

Key features and benefits ...

Water flow range of 500 - 2100 Lpm

Customisable with a range of additions including stainless steel or galvanised componentry on a number of critical items!

Capable of strip spray and spot spray (time based) patterning

Comes with single stage spray heads, but with the same robust 6” ISO water pump

Includes digital display basic controller operating a 4 speed fixed flow control set-up

Cabin controls

ADE SPRAY
Advanced CABIN CONTROLS

ADE SPRAY advanced CABIN CONTROLS represent the next generation of water truck management – precision, safety, smart operation, reliable and engineered for the demands of modern mining!

Take full control of your project's water truck operations with the ADE SPRAY Advanced Cabin Controls — the most intuitive and technologically advanced control system in the industry. The robust and ergonomical design is built with operator comfort, efficiency, safety and precision in mind. This cutting-edge interface empowers operators to deliver accurate and consistent water application across every haul road and work zone.

ADE Spray advanced cabin control
ADE Spray advanced cabin control

With easy to use in-cab controls, operators can precisely set water output levels, ensuring consistent application rates regardless of terrain or speed. Combined with ADE’s multipoint spray head technology, the system delivers a more efficient and uniform water pattern ideal for dust suppression, over a wider coverage area while reducing water waste and operational downtime.

ADE SPRAY is future-ready, providing seamless compatibility with evolving mine site technologies, third party integration with fleet management systems and autonomous haulage platforms. Built-in data logging functionality enables fast and simple download of operational data, making it easy to monitor, review and optimise water truck performance.

Key features and benefits ...

Precision water control from within the cab for consistent and efficient spraying

Intuitive user interface for simplified operator training and reduced errors

Interface is fully updatable and future-ready to receive any software updates released

Records all error faults and codes (should any trouble-shooting be needed) with the ability to export data from the unit which is easily transferable to assist with solutions / continued optimisation

Multipoint spray technology for broader and more effective dust suppression

Enhanced safety with precise control at all speeds, on ramps, corners and intersections

Future-ready integration with Fleet Management Systems (FMS) and Autonomous Haulage Systems (AHS)

Onboard data logging for streamlined performance analysis and reporting

Designed to enhance productivity, optimise water use and improve road conditions

Pump control system

ADE SPRAY
Advanced PUMP CONTROL system

Unleash the full potential of your water truck with ADE’s advanced proportional pump control system – engineered for performance, built for mining!

We know that in mining, equipment has to go beyond tough – it has to be smart, reliable and built to last! That’s why we developed the ADE SPRAY advanced PUMP CONTROL system – Australian manufactured and purpose-built to deliver unmatched reliability and durability across all applications.

Whether it’s managing dust, maintaining haul roads or improving site safety, our pump system delivers unmatched flow control, pressure consistency and system longevity through its state-of-the-art pump control system – ensuring efficient and consistent water application, regardless of truck speed.

Water pump control system

Key features and benefits ...

The hydraulic control system is seamlessly integrated to match OEM specifications, ensuring compatibility and easy installation

A hydraulic oil return filter safeguards the OEM hydraulic system from contaminants maintaining system integrity and performance

Smart interlocks on the water pump control system and spray head valves automatically shut off components when not required (also preventing inadvertent operation)

The soft start / stop mechanism reduces wear and tear on the components, extending its lifespan and improving reliability

Onboard diagnostics, integrated pump RPM speed sensor, data logging and rugged construction (tailored for harsh mining conditions) ensures your water truck doesn’t just operate it performs!

Integrated with the optimal water tank, spray bar and pipework configuration, it offers an unmatched water output of up to 7320 LPM*

Pumps come in a variety of sizes to suit different applications and can be customizable ranging from stainless steel impellor upgrades to full body / impellor stainless steel upgrades

Close coupled hydraulic motor for ease of installation and maintenance

Pair it with ADE SPRAY and ADE CANNON

Pair it with ADE SRAY and ADE CANNON (our industry-leading cabin-controlled spray systems) and you’ve got a fully integrated solution that gives operators precision control at the touch of a button ...  together, they form a powerful duo that delivers!

Optimised spray patterns and coverage, thanks to intelligent flow and pressure management

Reduced water waste and improved environmental outcomes

Unmatched reliability and quality to work in the harshest environments

Real-time adjustability, letting operators respond instantly to changing site conditions

Seamless compatibility with third-party fleet and autonomous systems

Background
Spray bars

SPRAY BARS
for water trucks

ADE can custom-build spray bars to specifications of the water tank

  • Available in galvanised steel or stainless steel

  • Robust design to compliment the spray system

  • Ideal to utilise as an irrigation system

ADE Spray

Technical data

Please wait for table to load ...

bottom of page